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      JXLQ-1000 Crawler Mobile Bucket Wheel Loader

      Read:521
      Date:2024-07-08
      Author:Doulun (Shandong) Intelligent Technology Co., Ltd

      Provide users with project design, process design and standard and non-standard product design and manufacturing

      Product Introduction

      I、Main applications

      JXLQ-1000 tracked mobile single bucket wheel, with advanced design and manufacturing means, with perfect operation capability, it is suitable for stacking and loading and fetching loose materials in the storage yard in the industries of mining, coal, cement, municipal waste disposal, coking, large and medium-sized thermal power plants and metallurgical enterprises. Through conveyor belts, vehicles and other transportation equipment, the loose materials are transported into the storage yard or conveyed to the required location through conveyor belts. It is a kind of large and medium-sized loading and unloading equipment with high efficiency and continuous operation. 

      II、Product highlights 

      Structural design of the main components, and the optimization design of bucket wheel drive system transmission device, automatic control technology of bucket wheel stacker and reclaimer, field communication network technology, remote communication system technology, using computer vision technology monitoring the side, method, virtual prototype technology and virtual reality technology of bucket wheel reclaimer, amplitude device kinematic simulation technology, bucket arm

      modal analysis, CATIA bucket 3D modeling technology and the application of power detection technology, improve the stability and reliability of equipment application

      and operation. 

      (1) High energy efficiency: for bulk materials, large continuous reclaiming capacity, wide working surface, high efficiency, rapid crawler travel and machine movement, saving time. 

      (2) Less people: 1~2 people to operate (or unmanned) has realized automatic mining. 

      (3) Low energy consumption: the total power of the equipment is 223KW, and the effective power is 206KW. With external 380 V AC, per kilowatt hour, calculated according to the local unit price of 1.5 yuan (local actual unit price), the mining cost per cubic meter is 0.31 yuan. Diesel generator sets with a power of 250KW, and it consumes 68L of oil per hour. According to the diesel calculation of 7 yuan / L, the mining cost per cubic meter is 0.952 yuan. Compared with traditional excavators, the same operating cost is reduced by 67%, and the procurement cost is reduced by 50%. One working capacity to replace 2-10 traditional excavators.

      (4) Low mechanical use and maintenance cost: less vulnerable parts for daily maintenance, excavation bucket, bucket teeth, rollers, etc. 

      (5) Good environmental protection performance: bucket wheel excavation, excavation arm conveying system, discharge arm conveying system running at low speed, less dust. (6) Good reliability: the whole machine uses 380V AC / diesel generator set as the power source, motor, reducer, etc. using domestic brands, electrical control

      components, PLC, hydraulic system pump, valve using imported parts. 

      (7) Equipment forward-looking: through the intelligent design of equipment control, it has realized the advanced automatic unmanned reclaiming, remote monitoring of the field working screen, remote control of equipment operation, remote monitoring of equipment operation data, equipment fault alarm maintenance, etc

      The lubrication system improves the service life of each rotary component and reduces the equipment failure rate.

      1.jpg


      Technical parameters
      No.NameTechnical Parameter
      1Machine size: (mm)21075x4200x6160
      2Track size: (L x W)6000x600
      3Theoretical capacity: (m3/h) 1000
      4Rated bucket capacity0.25m3
      5Bucket wheel diameter5.2m
      6Number of bucket8
      7Unit cutting force20kg/cm
      8Rotary speed of bucket wheel8 r/min
      9Material loosening characteristics0.85t/m3(coal)
      10Slewing angle of the unloading arm
      relative to the reclaiming arm
      ±90°
      11Slewing angle of reclaiming arm 360°
      12Conveyor belt width1.2m
      13Conveyor belt speed2.8m/s
      14Ground pressure100kpa
      15Minimum turning radius7.5m
      16Maximum travel speed of crawler8.5m/min
      17Drive patternhydraulic drive
      18Power source Diesel or electric drive
      19Bucket wheel driving power132kw
      20Bucket wheel arm conveyor belt driving power22kw
      21Outfeed arm telescopic conveyor belt driving power30kw
      22Bucket Wheel Arm Slewing Drive5.5kw x2
      23Telescopic boom slewing drive3kw x2
      24Track walking + oil cylinder lifting22kw
      25Power of the whole machine223kw
      26Diesel engine power350HP
      27Weight of machine90T
      0.111379s
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